{"id":1723,"date":"2019-05-22T02:47:44","date_gmt":"2019-05-22T02:47:44","guid":{"rendered":"http:\/\/www.meetyoucarbide.com\/single-post-how-to-choose-the-suitable-material-for-cutting-knife-blade-of-industrial-shredders\/"},"modified":"2022-06-29T09:32:45","modified_gmt":"2022-06-29T01:32:45","slug":"how-to-choose-the-suitable-material-for-cutting-knife-blade-of-industrial-shredders","status":"publish","type":"post","link":"https:\/\/www.meetyoucarbide.com\/tr\/how-to-choose-the-suitable-material-for-cutting-knife-blade-of-industrial-shredders\/","title":{"rendered":"End\u00fcstriyel \u00f6\u011f\u00fct\u00fcc\u00fclerin b\u0131\u00e7ak b\u0131\u00e7a\u011f\u0131 kesmek i\u00e7in uygun malzeme nas\u0131l se\u00e7ilir"},"content":{"rendered":"
\"\"<\/p>\n

A Par\u00e7alay\u0131c\u0131 b\u0131\u00e7aklar nelerdir?<\/h1>\n
Par\u00e7alay\u0131c\u0131 b\u0131\u00e7a\u011f\u0131, end\u00fcstriyel bir par\u00e7alay\u0131c\u0131 veya \u00f6\u011f\u00fct\u00fcc\u00fc ile donat\u0131lm\u0131\u015f bir t\u00fcr kesicidir. Kau\u00e7uk, lastik, ah\u015fap, ka\u011f\u0131t, polimer, plastik, tekstil vb. gibi at\u0131k malzemeleri k\u0131rmak i\u00e7in kullan\u0131lan makinelerdir. Hepimizin bildi\u011fi gibi, end\u00fcstriyel at\u0131k \u00f6\u011f\u00fct\u00fcc\u00fcler geri d\u00f6n\u00fc\u015f\u00fcm end\u00fcstrisinde kritik bir rol oynuyor. Birincisi, \u00e7ok fazla depolama alan\u0131ndan tasarruf edebilirler. Veriler, bir \u00f6\u011f\u00fct\u00fcc\u00fcn\u00fcn toplam i\u015flenmi\u015f end\u00fcstriyel at\u0131k hacmini ortalama 30%-50% azaltabilece\u011fini g\u00f6steriyor. Ba\u015fka bir \u015fey i\u00e7in, \u00f6\u011f\u00fct\u00fcc\u00fcler end\u00fcstriyel at\u0131klar\u0131n de\u011ferini, geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclebilir bir seviyeye ula\u015fan gran\u00fcl haline getirerek optimize eder.<\/div>\n
Alan s\u0131n\u0131rl\u0131 oldu\u011fu i\u00e7in, bir par\u00e7alay\u0131c\u0131n\u0131n sadece kesici k\u0131sm\u0131na dikkat ediyoruz. Kesme a\u00e7\u0131s\u0131, b\u0131\u00e7ak say\u0131s\u0131, kesme h\u0131z\u0131, tala\u015f y\u00fck\u00fc vb. gibi par\u00e7alay\u0131c\u0131 kesicinin verimlili\u011fini etkileyen bir\u00e7ok de\u011fi\u015fken. Her \u015feyden \u00f6nce, birincil fakt\u00f6r, kesici malzemesinin end\u00fcstriyel at\u0131klarla ba\u015fa \u00e7\u0131kmak i\u00e7in uygun olup olmad\u0131\u011f\u0131d\u0131r. Bu her zaman seni ilgilendiren ilk \u015fey.<\/div>\n
Orada par\u00e7alay\u0131c\u0131 kesici malzemeleri de\u011fi\u015fir, end\u00fcstriyel at\u0131k malzemeleri de \u00f6yle. Geri d\u00f6n\u00fc\u015f\u00fcm i\u015finde \u00e7al\u0131\u015f\u0131yorsan\u0131z, ana end\u00fcstriyel at\u0131k kaynaklar\u0131 i\u00e7in yayg\u0131n olarak kullan\u0131lan kesici malzemeleri bilmelisiniz. (\u00e7imento at\u0131\u011f\u0131 bu makale kapsam\u0131nda de\u011fildir, \u00e7\u00fcnk\u00fc genel olarak kesici b\u0131\u00e7akla de\u011fil, \u00f6rs \u00e7eki\u00e7le i\u015flenir)<\/div>\n
<\/div>\n

Odun par\u00e7alamak i\u00e7in<\/h2>\n

\"\"<\/p>\n

Yayg\u0131n \u00e7\u00f6p ah\u015fab\u0131, karton, ka\u011f\u0131t, masif ah\u015fap ve kontrplak tahtas\u0131 i\u00e7erir. Dallar, dallar, kartonlar gibi k\u0131r\u0131lgan ah\u015faplar i\u00e7in SK5 pratik ve ekonomik bir se\u00e7enektir. \u00c7elik, a\u015f\u0131nmaya kar\u015f\u0131 iyi diren\u00e7li, ancak plastisitesi ve sertle\u015febilirli\u011fi zay\u0131f olan bir t\u00fcr karbon alet \u00e7eli\u011fidir. SK5 genellikle a\u011fa\u00e7 i\u015fleme b\u0131\u00e7aklar\u0131 ve numune boyutunda kal\u0131plar yapmak i\u00e7in kullan\u0131l\u0131r. Performans\u0131 ola\u011fan\u00fcst\u00fc de\u011fildir, bu da di\u011fer ah\u015fap i\u015flenmi\u015f \u00e7elik t\u00fcrleri ile kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda daha ucuz fiyatla sonu\u00e7lan\u0131r.<\/div>\n
Ancak, k\u00fct\u00fckler, kontrplak levhalar ve \u0131skarta mobilyalar gibi y\u00fcksek mukavemetli \u00e7\u00f6p ah\u015fab\u0131 i\u00e7in SK5 yetkin de\u011fildir. Buna g\u00f6re y\u00fcksek manganl\u0131 \u00e7elik kullanmaya y\u00f6nelirdik. Y\u00fcksek manganl\u0131 \u00e7elik genellikle madencilik ve mimarl\u0131k end\u00fcstrisinde k\u0131r\u0131c\u0131 \u00e7eki\u00e7 yapmak i\u00e7in kullan\u0131l\u0131r. Metal sertle\u015ftirilmi\u015f derinli\u011fi 10mm-20mm'ye ula\u015fabilir ve HB500-550 kadar sert kalabilir. Y\u00fcksek torkta \u00e7al\u0131\u015f\u0131rken, manganez \u00e7eli\u011fi SK5 gibi kolayca deforme olmaz ve hatta k\u0131r\u0131lmaz. Buna ek olarak, y\u00fcksek manganl\u0131 \u00e7elik, di\u011fer ala\u015f\u0131ml\u0131 karbon \u00e7eli\u011fi ile kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda daha ekonomiktir.<\/div>\n
<\/div>\n

Plastik par\u00e7alamak i\u00e7in<\/h2>\n
Plastik end\u00fcstrisinde toplay\u0131c\u0131lar ve geri d\u00f6n\u00fc\u015f\u00fcmc\u00fcler, hurda ah\u015fap ve ka\u011f\u0131t ve karton alanlar\u0131na k\u0131yasla olduk\u00e7a ge\u00e7 i\u015flerine ba\u015flad\u0131lar. \u00c7\u00f6p plastik genellikle en az\u0131ndan ayn\u0131 miktarda olas\u0131 katk\u0131 ve dolgu maddesi ile b\u00fcy\u00fck bir kar\u0131\u015f\u0131m olabilir. Sadece d\u00fc\u015f\u00fck dereceli plastikleri de\u011fil, ayn\u0131 zamanda y\u00fcksek de\u011ferli olanlar\u0131 da i\u00e7erirler. Bu nedenle girdi kar\u0131\u015f\u0131m\u0131nda hangi t\u00fcr plasti\u011fin oldu\u011funu bilmemiz gerekir.<\/div>\n

\"\"<\/p>\n

ABS, PE, PPboard vb. plastikleri kesmek i\u00e7in.<\/h2>\n
Genel olarak, bu plastikler i\u00e7in 65Mn yay \u00e7eli\u011fi, T10 ve D2 gibi ala\u015f\u0131ml\u0131 karbon \u00e7eli\u011fi se\u00e7erdik. Bunun nedeni, bu karbon \u00e7eliklerinin y\u00fcksek darbe y\u00fck\u00fcne kar\u015f\u0131 b\u00fcy\u00fck sertle\u015fme kabiliyeti ve temper direncine sahip olmas\u0131d\u0131r. Bu b\u0131\u00e7ak malzemeleri genellikle kesme b\u0131\u00e7a\u011f\u0131nda daha d\u00fc\u015f\u00fck kesme h\u0131z\u0131nda ve b\u00fcy\u00fck i\u015fkencede kullan\u0131l\u0131r. Endi\u015fe verileri, kesme b\u0131\u00e7aklar\u0131n\u0131n 270Mpa'dan fazla \u00e7eki\u015fe dayanmas\u0131 gerekti\u011fini g\u00f6sterir. Bu arada HRC52-55'in sertli\u011fini korumak i\u00e7in gereklidir. D\u00fc\u015f\u00fck ala\u015f\u0131ml\u0131 \u00e7elikten yap\u0131lm\u0131\u015f bir kesme b\u0131\u00e7a\u011f\u0131, bu durumda iyi \u00e7al\u0131\u015facak ve \u00f6zelli\u011fi i\u00e7in kredi alacakt\u0131r.<\/div>\n
<\/div>\n
Plastik par\u00e7alar\u0131 ve gran\u00fclleri ufalamak i\u00e7in.<\/div>\n
Gran\u00fclat\u00f6r, sabit bir kesici ve ocak kesiciden olu\u015fur. Gran\u00fclat\u00f6r\u00fcn, ocak kesicilerin haddelenmesi ve eleklerin \u00e7\u0131k\u0131\u015f prosesinde elemesi, plastik kar\u0131\u015f\u0131m\u0131 gran\u00fcl haline getirir. Ocak kesici, t\u00fcm gran\u00fclat\u00f6r sisteminin ana \u00e7al\u0131\u015fma par\u00e7as\u0131d\u0131r. Azd\u0131rma b\u0131\u00e7a\u011f\u0131n\u0131n \u0131s\u0131l i\u015flem sertli\u011fi i\u00e7in gereksinimler HRC58-62 civar\u0131ndad\u0131r. Ayr\u0131ca ufalanan b\u0131\u00e7aklar\u0131n a\u015f\u0131nmaya, y\u00fcksek s\u0131cakl\u0131\u011fa ve darbeye kar\u015f\u0131 daha dayan\u0131kl\u0131 olmas\u0131 gerekir. Bu nedenle, su verilmi\u015f karbon \u00e7eli\u011fi 9CrSi, yay \u00e7eli\u011fi 65Mn ve hatta HSS W18Cr4V'yi tercih ediyoruz. PVC, PS, ABS, AS ve HIPS'in t\u00fcm ana plastik gran\u00fcllerini imal etmek i\u00e7in iyi se\u00e7imlerdir.<\/div>\n
<\/div>\n

Lastik lastiklerini par\u00e7alamak i\u00e7in<\/h2>\n
Radyal lastiklerin yan\u0131 s\u0131ra ham kau\u00e7uk gran\u00fcl\u00fcnde bulunan de\u011ferli metallerin artan fiyatlar\u0131 \u0131\u015f\u0131\u011f\u0131nda, her t\u00fcrl\u00fc kau\u00e7uk at\u0131k geri d\u00f6n\u00fc\u015f\u00fcm\u00fc, \u00e7o\u011funlukla \u201ckara \u00e7\u00f6p\u201d olarak adland\u0131rd\u0131\u011f\u0131m\u0131z \u00e7\u00f6p kau\u00e7u\u011fu art\u0131k yava\u015f yava\u015f \u201csiyah alt\u0131n\u201d haline geliyor. M\u00fcteahhitler ve bayiler, otomobillerden a\u015f\u0131nm\u0131\u015f lastikleri \u00e7ok uygun bir fiyata kolayca temin edebilir ve bunlar\u0131 birinci s\u0131n\u0131f geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclm\u00fc\u015f kau\u00e7u\u011fa d\u00f6n\u00fc\u015ft\u00fcrebilir. Geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclm\u00fc\u015f lastik kau\u00e7u\u011fu, suni golf sahas\u0131ndan alev geciktirici ve s\u00f6n\u00fcmleyici boya malzemelerine kadar bir\u00e7ok yerde kullan\u0131m alan\u0131 olan, ucuz oldu\u011fu kadar \u00e7ok y\u00f6nl\u00fc ve \u00e7evre dostu bir malzemedir.<\/div>\n
<\/div>\n
Almak zerma lastik kau\u00e7uk par\u00e7alay\u0131c\u0131 <\/a>\u00d6rnek olarak ZTS\/ZTTS.<\/div>\n
\u0130lk olarak \u00d8 800 mm'ye kadar binek otomobil lastiklerini yakl. 150 mm- 300 mm, daha sonra bu par\u00e7alar\u0131 ince gran\u00fcllere tamamen par\u00e7alay\u0131n. Lastik \u00f6\u011f\u00fct\u00fcc\u00fcn\u00fcn ocak kesicisi, plastik \u00f6\u011f\u00fct\u00fcc\u00fcn\u00fcnkinden farkl\u0131d\u0131r. Sabitlenmi\u015f bir\u00e7ok tungsten karb\u00fcr u\u00e7tan ve karbon alet \u00e7eli\u011finden yap\u0131lm\u0131\u015f ana kesici g\u00f6vdeden olu\u015fur. Bunun nedeni, radyal lastiklerin, aramid elyaf\u0131, Poliamid elyaf\u0131 ve hatta bak\u0131r gibi lastik kordu olarak \u00e7al\u0131\u015fan bir\u00e7ok t\u00fcrde metal veya sertle\u015ftirici elyaf\u0131n bulundu\u011fu kay\u0131\u015f k\u0131sm\u0131nda, otomobil lastiklerinin ana ak\u0131m\u0131 olmas\u0131d\u0131r. Bu sert malzemeler, lasti\u011fin mukavemetini, sertli\u011fini ve toklu\u011funu genel plastikten daha g\u00fc\u00e7l\u00fc k\u0131lar; bu, lasti\u011fin par\u00e7alanmas\u0131n\u0131n bir dereceye kadar plasti\u011fin par\u00e7alanmas\u0131ndan daha zor oldu\u011fu anlam\u0131na gelir. \u0130\u015fte bu y\u00fczden Zerma, \u00f6nceden par\u00e7alanm\u0131\u015f ve par\u00e7alanm\u0131\u015f iki par\u00e7alay\u0131c\u0131 tasarlad\u0131 ve kesici u\u00e7 malzemesi olarak tungsten karb\u00fcr (WC) se\u00e7ti.<\/div>\n

\"\"<\/p>\n

Tungsten Karb\u00fcr\u00fcn M\u00fclkiyeti<\/h2>\n
Tungsten karb\u00fcr, bak\u0131r ve y\u00fcksek karbonlu \u00e7elik gibi sert \u00e7eliklerin i\u015flenmesi i\u00e7in a\u015f\u0131nmaya ve y\u00fcksek s\u0131cakl\u0131\u011fa kar\u015f\u0131 \u00fcst\u00fcn dirence sahiptir. Normal s\u0131cakl\u0131kta sertli\u011fi 69-81HRC civar\u0131ndad\u0131r. Hala 1000 \u2103'de 60 HRC sertli\u011fini koruyabilir. Daha d\u00fc\u015f\u00fck \u00f6zelliklere sahip malzemelerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, tungsten karb\u00fcr nispeten daha pahal\u0131d\u0131r. Bu nedenle, art\u0131k par\u00e7alay\u0131c\u0131 \u00fcreticisi, kesici g\u00f6vdesinin tamam\u0131n\u0131 tungsten karb\u00fcrden yapmak yerine, genellikle freze g\u00f6vdesine kaynak, sert lehim veya vidal\u0131 karb\u00fcr u\u00e7lar vidalamaktad\u0131r. Maliyeti d\u00fc\u015f\u00fcrmekten bahsetmi\u015fken, g\u00fcn\u00fcm\u00fczde insanlar \u00f6\u011f\u00fct\u00fcc\u00fclerini daha b\u00fcy\u00fck i\u00e7b\u00fckey, y\u00fcksek kaliteli \u00e7\u0131kt\u0131 \u00fcreten ve a\u015f\u0131nd\u0131ktan sonra de\u011fi\u015ftirilebilir b\u0131\u00e7aklarla al\u0131yorlar.<\/div>\n
<\/div>\n
Meetyou karb\u00fcrden par\u00e7alay\u0131c\u0131 kesici<\/a>:<\/div>\n
<\/div>\n<\/div>\n

<\/p>","protected":false},"excerpt":{"rendered":"

A What are shredder blades? Shredder blade is a kind of cutter that is equipped with an industrial shredder or granulator. They are machines for crushing waste materials like rubber, tires, wood, paper, polymers, plastic, textiles and so forth. As we all know, industrial waste shredders are playing a critical role in the recycling industry….<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[79],"tags":[],"jetpack_featured_media_url":"","jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/posts\/1723"}],"collection":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/comments?post=1723"}],"version-history":[{"count":0,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/posts\/1723\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/media?parent=1723"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/categories?post=1723"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/tags?post=1723"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}