{"id":1857,"date":"2019-05-22T02:48:24","date_gmt":"2019-05-22T02:48:24","guid":{"rendered":"http:\/\/www.meetyoucarbide.com\/single-post-heat-treatment-of-tungsten-carbide-products\/"},"modified":"2020-05-04T13:12:03","modified_gmt":"2020-05-04T13:12:03","slug":"heat-treatment-of-tungsten-carbide-products","status":"publish","type":"post","link":"https:\/\/www.meetyoucarbide.com\/tr\/heat-treatment-of-tungsten-carbide-products\/","title":{"rendered":"Tungsten Karb\u00fcr \u00dcr\u00fcnlerinin Is\u0131l \u0130\u015flemi"},"content":{"rendered":"<div class=\"vgblk-rw-wrapper limit-wrapper\">\n<div>\n<div>\u00c7imentolu karb\u00fcr (sert metal), y\u00fcksek erime noktal\u0131 metallerden (W, Mo, Ti, V, Ta, vb.) Karb\u00fcrler, nitr\u00fcrler, boridler veya silisitlerden olu\u015fan ala\u015f\u0131mlar i\u00e7in genel bir terimdir. D\u00f6k\u00fcm ve sinterleme olmak \u00fczere iki ana kategoriye ayr\u0131lm\u0131\u015ft\u0131r. D\u00f6kme ala\u015f\u0131m y\u00fcksek k\u0131r\u0131lganl\u0131\u011fa ve d\u00fc\u015f\u00fck toklu\u011fa sahiptir ve pratik uygulama de\u011feri \u00e7ok azd\u0131r. Genellikle tungsten karb\u00fcr veya titanyum karb\u00fcr ve kobalt tozundan sinterlenen ve y\u00fcksek sertlik, a\u015f\u0131nma direnci ve s\u0131cak sertli\u011fe sahip olan sinterlenmi\u015f ala\u015f\u0131mlar yayg\u0131n olarak kullan\u0131lmaktad\u0131r. Esas olarak sert malzemelerin y\u00fcksek h\u0131zl\u0131 kesilmesi ve i\u015flenmesi i\u00e7in kullan\u0131lan, son y\u0131llarda kal\u0131p end\u00fcstrisinde karb\u00fcr kullan\u0131m\u0131 da artmaktad\u0131r, bu nedenle sert ala\u015f\u0131ml\u0131 \u0131s\u0131l i\u015flemi tart\u0131\u015fmak ve incelemek pratik bir \u00f6neme sahiptir.<\/div>\n<h2>1. \u00c7imentolu Karb\u00fcr \u00d6zellikleri<\/h2>\n<div>Karb\u00fcr, refrakter metal sert bile\u015fikten ve metal ba\u011flama faz\u0131ndan toz metalurjisi y\u00f6ntemi ile yap\u0131l\u0131r. Yayg\u0131n olarak kullan\u0131lan sert bile\u015fikler karb\u00fcrlerdir. Kesici tak\u0131mlar, yayg\u0131n olarak kullan\u0131lan WC, TiC, TaC, NbC, vb.I\u00e7in sert ala\u015f\u0131m olarak ba\u011flay\u0131c\u0131 Co&#039;d\u0131r ve \u00e7imentolu karb\u00fcr\u00fcn g\u00fcc\u00fc esas olarak Co&#039;nun i\u00e7eri\u011fine ba\u011fl\u0131d\u0131r. \u00c7\u00fcnk\u00fc \u00e7imentolu karb\u00fcrdeki karb\u00fcr bir y\u00fcksek erime noktas\u0131 (3140 \u00b0 C Ti C&#039;nin erime noktas\u0131), y\u00fcksek sertlik (3200 HV TiC sertli\u011fi gibi), iyi bir kimyasal kararl\u0131l\u0131k ve iyi bir termal kararl\u0131l\u0131k, sertlik ve a\u015f\u0131nma direnci y\u00fcksek. Cinsiyet ve kimyasal kararl\u0131l\u0131k, y\u00fcksek h\u0131zl\u0131 tak\u0131m \u00e7eliklerinden \u00e7ok daha y\u00fcksektir.<\/div>\n<div>Yayg\u0131n olarak kullan\u0131lan \u00e7imentolu karb\u00fcr sert faz esas olarak iyi a\u015f\u0131nma direncine sahip WC&#039;dir. Baz\u0131 karb\u00fcrler WC ile benzer sertli\u011fe sahip olsalar da, ayn\u0131 a\u015f\u0131nma direncine sahip de\u011fildirler. WC daha y\u00fcksek akma dayan\u0131m\u0131na (6000 MPa) sahiptir, bu nedenle plastik deformasyona daha dayan\u0131kl\u0131d\u0131r. WC&#039;nin \u0131s\u0131 iletkenli\u011fi de iyidir ve termal iletkenlik, tak\u0131m\u0131n \u00f6nemli bir performans endeksidir. WC, \u00e7eli\u011fin yakla\u015f\u0131k 1 \/ 3&#039;\u00fc kadar daha d\u00fc\u015f\u00fck bir termal genle\u015fme katsay\u0131s\u0131na sahiptir; esneklik mod\u00fcl\u00fc \u00e7elikten 3 kat daha fazlad\u0131r ve bas\u0131n\u00e7 dayan\u0131m\u0131 da \u00e7elikten daha y\u00fcksektir. Buna ek olarak, WC&#039;nin oda s\u0131cakl\u0131\u011f\u0131nda korozyon ve oksidasyona kar\u015f\u0131 iyi direnci, iyi elektrik direnci ve y\u00fcksek e\u011filme mukavemeti vard\u0131r.<\/div>\n<p><img decoding=\"async\" src=\"https:\/\/www.meetyoucarbide.com\/wp-content\/uploads\/2019\/05\/141d2f_81c0203af9944a51a545f303606bbd5dmv2-1.png\" alt=\"\" title=\"\"><\/p>\n<div>\u015eekil 1 WC-Co ala\u015f\u0131m\u0131n\u0131n yar\u0131 denge diyagram\u0131<\/div>\n<h2>2. \u0131s\u0131l i\u015flem ve ala\u015f\u0131m organizasyonu<\/h2>\n<div>Farkl\u0131 C \/ W oranlar\u0131 5% ila 35% WC olan WC-Co ala\u015f\u0131mlar\u0131n\u0131n ba\u011flanma a\u015famalar\u0131 \u00fczerinde \u00e7al\u0131\u015f\u0131lm\u0131\u015ft\u0131r. Sonu\u00e7lar a\u015fa\u011f\u0131daki gibi elde edilir: cooling-fazl\u0131 veya (\u03b3 + WC) fazlar yava\u015f so\u011futmada ala\u015f\u0131mda \u00fcretilir; (\u0393 + \u03b7) fazlar\u0131 oldu\u011funda. Bununla birlikte, (\u03b3 + \u03b7) faz\u0131 karars\u0131z oldu\u011fundan, (\u03b3 + \u03b7) faz\u0131 tavlamadan sonra kararl\u0131 (\u03b3 + WC) faza d\u00f6n\u00fc\u015fecektir. Test sonu\u00e7lar\u0131na g\u00f6re, \u015eekil l&#039;de g\u00f6sterilen yar\u0131 denge faz diyagram\u0131 \u00e7izilir (d\u00fcz \u00e7izgi kararl\u0131 sistemin faz diyagram\u0131d\u0131r ve kesik \u00e7izgi yar\u0131 kararl\u0131l\u0131\u011f\u0131n \u03b7 \u00f6zelliklerini g\u00f6steren yerel faz diyagram\u0131d\u0131r evre).<\/div>\n<div>Tipik semente karb\u00fcr\u00fcn tavlanmas\u0131 (yava\u015f so\u011fuma) esas olarak karbon i\u00e7eri\u011fine ba\u011fl\u0131d\u0131r: C \/ W&gt; 1 oldu\u011funda, serbest karbon WC-Co faz s\u0131n\u0131r\u0131nda \u00e7\u00f6kelir; C \/ W &lt;1 oldu\u011funda, ala\u015f\u0131m\u0131n mikroyap\u0131s\u0131 her iki durumda da: Biri \u00fc\u00e7 fazl\u0131 b\u00f6lgededir (WC + \u03b3 + \u03b7). \u0397 faz\u0131n\u0131n ala\u015f\u0131m yava\u015f\u00e7a so\u011futulduktan sonra ortaya \u00e7\u0131kmas\u0131 ka\u00e7\u0131n\u0131lmazd\u0131r. \u00c7imentolu fazda bu kadar b\u00fcy\u00fck miktarda \u03b7 faz\u0131 varsa, dall\u0131 kristal taneler ortaya \u00e7\u0131kar ve k\u00fc\u00e7\u00fck taneler d\u00fczensiz da\u011f\u0131t\u0131l\u0131r; \u03b7 faz\u0131n\u0131n b\u00fcy\u00fck bir tane varsa, taneler uzun bir mesafe ile ayr\u0131l\u0131r, bu nedenle \u03b7 faz\u0131n\u0131n daha y\u00fcksek s\u0131cakl\u0131klar olu\u015fmaya ba\u015flad\u0131\u011f\u0131 bilgisi vard\u0131r.<\/div>\n<div>Di\u011fer durumda, ala\u015f\u0131m iki fazl\u0131 (WC + y) b\u00f6lgesinde oldu\u011funda, d\u00fc\u015f\u00fck karbonlu ala\u015f\u0131m tavland\u0131ktan sonra W ala\u015f\u0131m\u0131 ba\u011flama faz\u0131ndan Co3W olarak \u00e7\u00f6kt\u00fcr\u00fclecektir. Reaksiyon i\u015flemi, a\u015fa\u011f\u0131daki form\u00fcl ile ifade edilebilir. Co Y\u00fcz merkezli k\u00fcbik \u2192 Co Y\u00fcz merkezli k\u00fcbik + Co3W Bu nedenle, bu d\u00fc\u015f\u00fck karbonlu iki fazl\u0131 WC-Co ala\u015f\u0131m\u0131 tavlamadan sonra \u00fc\u00e7 fazl\u0131 (WC + \u03b3 + CoW) bir yap\u0131ya d\u00f6n\u00fc\u015ft\u00fcr\u00fclecektir. \u015eekil 2, farkl\u0131 tavlama s\u0131cakl\u0131klar\u0131nda iki fazl\u0131 WC-Co ala\u015f\u0131mlar\u0131 i\u00e7in W&#039;nin \u00e7\u00f6z\u00fcnme e\u011frilerini g\u00f6stermektedir. E\u011fri, \u00fc\u00e7 fazl\u0131 (WC + \u03b3 + CoW) ala\u015f\u0131mlara d\u00f6n\u00fc\u015ft\u00fcr\u00fclm\u00fc\u015f iki fazl\u0131 ala\u015f\u0131mlar i\u00e7in kritik s\u0131cakl\u0131k e\u011frisidir: e\u011fri s\u0131cakl\u0131\u011f\u0131n\u0131n \u00fcst\u00fcnde Tavlama iki fazl\u0131 bir mikroyap\u0131 ala\u015f\u0131m\u0131yla sonu\u00e7lan\u0131r; e\u011frinin alt\u0131ndaki s\u0131cakl\u0131klarda tavlama Co3W i\u00e7eren \u00fc\u00e7 fazl\u0131 bir yap\u0131 verir.<\/div>\n<h2>3. Is\u0131l i\u015flem s\u00fcrecinin sertlik ala\u015f\u0131m\u0131n\u0131n mekanik \u00f6zelliklerine etkisi<\/h2>\n<div>(1) Mukavemet \u00dczerine Etkisi WC, Co&#039;daki farkl\u0131 s\u0131cakl\u0131klarda farkl\u0131 kat\u0131 \u00e7\u00f6z\u00fcn\u00fcrl\u00fc\u011fe sahip oldu\u011fundan, kat\u0131 faz s\u0131cakl\u0131\u011f\u0131 s\u00f6nd\u00fcrme ve m\u00fcteakip ya\u015fland\u0131rma ile ba\u011flay\u0131c\u0131 faz\u0131n \u00e7\u00f6kelme sertle\u015fmesi olas\u0131l\u0131\u011f\u0131n\u0131 sa\u011flar. S\u00f6nd\u00fcrme, WC&#039;nin \u00e7\u00f6kelmesini ve Co&#039;nun (Co yo\u011fun alt\u0131gen, Co y\u00fcz merkezli k\u00fcbik) homotropi ge\u00e7i\u015fini inhibe edebilir. 40% kobalt i\u00e7eren ala\u015f\u0131m\u0131n mukavemetinin, s\u00f6nd\u00fcrme i\u015fleminden sonra yakla\u015f\u0131k 10% artt\u0131r\u0131labilece\u011fi, ancak s\u00f6nd\u00fcrme i\u015fleminden sonra 10% kobalt i\u00e7eren ala\u015f\u0131m\u0131n mukavemetinin azald\u0131\u011f\u0131 bildirilmi\u015ftir. M\u00fchendislikte yayg\u0131n olarak kullan\u0131lan \u00e7imentolu karb\u00fcrlerde bulunan kobalt miktar\u0131n\u0131n genellikle 10% ila 37% oldu\u011fu d\u00fc\u015f\u00fcn\u00fcld\u00fc\u011f\u00fcnde, \u0131s\u0131l i\u015flemin ala\u015f\u0131m mukavemeti \u00fczerindeki etkisi \u00e7ok azd\u0131r. Bu y\u00fczden birisi, s\u00f6nd\u00fcrmenin W-Co ala\u015f\u0131mlar\u0131 i\u00e7in g\u00fcc\u00fc artt\u0131rman\u0131n bir yolu olmad\u0131\u011f\u0131n\u0131 iddia etmeye cesaret etti. Tavlama ayr\u0131ca Tablo 1 ve 3&#039;te g\u00f6sterildi\u011fi gibi ala\u015f\u0131m\u0131n mukavemetinde bir azalmaya neden olur. Tungsten karb\u00fcr\u00fcn \u00f6zellikleri, \u015eekil 4&#039;te g\u00f6sterildi\u011fi gibi i\u00e7erilen Co miktar\u0131na ve tanelerin kal\u0131nl\u0131\u011f\u0131na g\u00f6re de\u011fi\u015fir.<\/div>\n<p><img decoding=\"async\" src=\"https:\/\/www.meetyoucarbide.com\/wp-content\/uploads\/2019\/05\/141d2f_cf920998930747278f36137ff4f05711mv2-1.png\" alt=\"\" title=\"\"><\/p>\n<div>\u015eekil 2 WC-10%Co iki fazl\u0131 ala\u015f\u0131mdaki tungstenin kat\u0131 \u00e7\u00f6z\u00fcn\u00fcrl\u00fck e\u011frisi<\/div>\n<p><img decoding=\"async\" src=\"https:\/\/www.meetyoucarbide.com\/wp-content\/uploads\/2019\/05\/141d2f_8f37298a2f7944dda02f2061585f1aa3mv2.png\" alt=\"\" title=\"\"><\/p>\n<div>\u015eekil 3 800 \u00b0 C&#039;de tavlaman\u0131n WC-10%Co i\u00e7eri\u011finin e\u011filme dayan\u0131m\u0131 \u00fczerindeki etkisi<\/div>\n<p><iframe src=\"\/\/static.usrfiles.com\/html\/0580b8_ccb891ebb94b54cda9e5f2eb680658e6.html\"><\/p>\n<div>Tablo 1 650 \u00b0 C&#039;de tavlaman\u0131n WC-11% Co ala\u015f\u0131m\u0131n\u0131n e\u011filme dayan\u0131m\u0131 \u00fczerindeki etkisi<\/div>\n<div>(2) Sertlik \u00dczerindeki Etkisi WC-Co ala\u015f\u0131m\u0131 ya\u015fland\u0131\u011f\u0131nda, Co3WCX ve Co3WCX yo\u011fun doku faz\u0131nda \u00e7\u00f6kelir, bu nedenle ala\u015f\u0131m\u0131n sertli\u011fi artar, ancak daha sonra Co3W&#039;ye d\u00f6n\u00fc\u015ft\u00fcr\u00fcld\u00fc\u011f\u00fcnde ala\u015f\u0131m\u0131n sertli\u011fi azalacakt\u0131r. H.Jonsson test verileri \u015eekil 5 ve \u015eekil 6&#039;da g\u00f6sterilmektedir. Is\u0131l i\u015flemden sonra Co3WCX&#039;in varl\u0131\u011f\u0131, daha uzun \u0131s\u0131l i\u015flem s\u00fcresi ve b\u00fck\u00fclme mukavemetinin azalt\u0131lmas\u0131 g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, ala\u015f\u0131m\u0131n sertli\u011fini biraz artt\u0131rsa da, \u00e7\u00f6kelmenin Ba\u011flay\u0131c\u0131 faz\u0131n da\u011f\u0131lmas\u0131n\u0131 ve sertle\u015fmesini sa\u011flamak i\u00e7in Co3WCX faz\u0131n\u0131n yeni s\u0131n\u0131flar\u0131n geli\u015ftirilmesi i\u00e7in etkili bir y\u00f6ntem olmad\u0131\u011f\u0131. Ba\u015fka bir yol bulunmal\u0131d\u0131r. .<\/div>\n<div>(3) Semente karb\u00fcr\u00fcn tipik \u0131s\u0131l i\u015flemi, Tablo 2&#039;de g\u00f6sterilmi\u015ftir.<\/div>\n<p><iframe src=\"\/\/static.usrfiles.com\/html\/0580b8_08e887e694fae2dd9e03969833351b47.html\"><\/iframe><\/p>\n<p><\/iframe><\/p>\n<div>Tablo 2 sert ala\u015f\u0131m\u0131n tipik \u0131s\u0131l i\u015flem<\/div>\n<p><img decoding=\"async\" src=\"https:\/\/www.meetyoucarbide.com\/wp-content\/uploads\/2019\/05\/141d2f_608adfbe9fb94d77835f837044c7bbfdmv2-1.png\" alt=\"\" title=\"\"><\/p>\n<div>\u015eekil 4 WC \u00e7imentolu karb\u00fcr\u00fcn \u00f6zellikleri Co miktar\u0131na ve tane boyutuna g\u00f6re de\u011fi\u015fir<\/div>\n<p><img decoding=\"async\" src=\"https:\/\/www.meetyoucarbide.com\/wp-content\/uploads\/2019\/05\/141d2f_040ad6360170451c9431ef275475cf29mv2.png\" alt=\"\" title=\"\"><\/p>\n<div>\u015eekil 5 WC-Co ala\u015f\u0131ml\u0131 ba\u011flay\u0131c\u0131 faz\u0131n\u0131n sertlik ve eskime s\u00fcresi aras\u0131ndaki ili\u015fki<\/div>\n<p><img decoding=\"async\" src=\"https:\/\/www.meetyoucarbide.com\/wp-content\/uploads\/2019\/05\/141d2f_09d00f5680f04487a0781d6ba7be7936mv2.png\" alt=\"\" title=\"\"><\/p>\n<div>\u015eekil 6 WC-Co ala\u015f\u0131m\u0131n\u0131n sertlik ve eskime s\u00fcresi aras\u0131ndaki ili\u015fki<\/div>\n<h2>4. Sert ala\u015f\u0131m kaplama<\/h2>\n<div>Sert ala\u015f\u0131m\u0131n a\u015f\u0131nma direncini daha da artt\u0131rmak i\u00e7in, TiC veya TiN gibi sert bir malzeme y\u00fczeyinde buharla birikebilir. Kaplama malzemesi a\u015fa\u011f\u0131daki gereksinimleri kar\u015f\u0131lamal\u0131d\u0131r:<\/div>\n<div>1 D\u00fc\u015f\u00fck s\u0131cakl\u0131kta ve y\u00fcksek s\u0131cakl\u0131kta y\u00fcksek sertli\u011fe sahip olmal\u0131d\u0131r.<\/div>\n<div>2 iyi kimyasal stabiliteye sahiptir.<\/div>\n<div>3 ge\u00e7irgenli\u011fi olmal\u0131 ve hava deli\u011fi olmamal\u0131d\u0131r.<\/div>\n<div>4 \u0130\u015flenecek malzemenin s\u00fcrt\u00fcnme fakt\u00f6r\u00fc d\u00fc\u015f\u00fck olmal\u0131d\u0131r.<\/div>\n<div>5 Tak\u0131m g\u00f6vdesine s\u0131k\u0131ca tutturmak. 6 Ekonomiktir ve \u00fcretimi kolayd\u0131r. G\u00fcn\u00fcm\u00fcz d\u00fcnyas\u0131nda, \u00e7imentolu karb\u00fcr ayn\u0131 zamanda kesici tak\u0131mlar\u0131n ana malzemesidir. Kal\u0131plar, \u00f6l\u00e7\u00fcm aletleri ve di\u011fer alanlarda da uygulama pay\u0131n\u0131 geni\u015fletiyor.<\/div>\n<div>\u00d6zetle, esas olarak a\u015fa\u011f\u0131daki y\u00f6nlerde kullan\u0131l\u0131r:<\/div>\n<div>1 S\u00fcrekli kesimde tornalama.<\/div>\n<div>2 B\u0131\u00e7ak derinli\u011finde \u00e7ok az de\u011fi\u015fiklikle profil tornalama.<\/div>\n<div>3 d\u00fc\u015f\u00fck yo\u011funluklu aral\u0131kl\u0131 ara\u00e7lar gerektirir.<\/div>\n<h2>4 \u00c7elik veya gri d\u00f6kme demirin y\u00fcksek h\u0131zl\u0131 y\u00fczey frezelemesi.<\/h2>\n<div>Kaplamal\u0131 \u00e7imentolu karb\u00fcr\u00fcn avantajlar\u0131 \u00e7oktur ve a\u015fa\u011f\u0131daki gibi \u00f6zetlenmi\u015ftir:<\/div>\n<div>1 \u00c7ok y\u00f6nl\u00fcl\u00fck.<\/div>\n<div>2 i\u015f par\u00e7as\u0131 kesme y\u00fczeyinin do\u011frulu\u011funu art\u0131rabilir.<\/div>\n<div>3 Ayn\u0131 tak\u0131m \u00f6mr\u00fcnde kesme h\u0131z\u0131 b\u00fcy\u00fck \u00f6l\u00e7\u00fcde art\u0131r\u0131l\u0131r.<\/div>\n<div>4 Ayn\u0131 kesme h\u0131z\u0131nda tak\u0131m \u00f6mr\u00fc uzat\u0131labilir.<\/div>\n<div>(1) Kaplama malzemesi Yabanc\u0131 \u00fcreticilerin \u00e7o\u011fu kaplamal\u0131 kesici u\u00e7lar i\u00e7in TiC kaplama, ard\u0131ndan TiN kaplama kullan\u0131r. TiC-TiN kompozit kaplama ve Ti (C \u2022 N) kat\u0131 \u00e7\u00f6zelti kaplamas\u0131 giderek artt\u0131. Son y\u0131llarda, bir\u00e7ok yeni kompozit kaplama da geli\u015ftirilmi\u015ftir.<\/div>\n<div>TiC \u015fu anda ideal bir kaplama malzemesidir, avantajlar\u0131 y\u00fcksek s\u0131cakl\u0131k sertli\u011fi, y\u00fcksek mukavemet, iyi oksidasyon direnci ve krater a\u015f\u0131nma direncidir; dezavantaj\u0131, termal genle\u015fme katsay\u0131s\u0131n\u0131n ve g\u00f6vdenin daha b\u00fcy\u00fck olmas\u0131 ve yan a\u015f\u0131nma direncinin zay\u0131f olmas\u0131d\u0131r. TiC kaplamayla kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, TiN kaplaman\u0131n a\u015fa\u011f\u0131daki avantajlar\u0131 vard\u0131r: kaplanm\u0131\u015f b\u0131\u00e7a\u011f\u0131n kesim s\u0131ras\u0131nda bir krater olu\u015fturma e\u011filimi d\u00fc\u015f\u00fckt\u00fcr ve termal genle\u015fme katsay\u0131s\u0131 substrat\u0131nkine yak\u0131nd\u0131r ve termal \u015foka kar\u015f\u0131 d\u00fc\u015f\u00fck hassasiyete sahiptir. ve bir t\u00fcm\u00f6r olu\u015fturmas\u0131 muhtemel de\u011fildir. Anti-yan a\u015f\u0131nma iyidir ve biriktirilmesi ve kontrol\u00fc kolayd\u0131r. Dezavantaj\u0131, substrata yap\u0131\u015fman\u0131n daha az kat\u0131 olmas\u0131d\u0131r. TiC-TiN kompozit kaplama ve Ti (C \u2022 N) kat\u0131 \u00e7\u00f6zelti kaplama, 1970&#039;lerde geli\u015ftirilen yeni kaplamalard\u0131r ve \u00fcretimde ba\u015far\u0131yla uygulanm\u0131\u015ft\u0131r.<\/div>\n<div>Kompozit kaplama sert kaplaman\u0131n gelecek vaat ediyor.<\/div>\n<div>(2) Kaplama i\u015flemi Yurti\u00e7inde ve yurtd\u0131\u015f\u0131nda TiC kaplama kesici u\u00e7lar\u0131 \u00fcretimi i\u00e7in i\u015flem ve ekipman benzerdir. Ortak \u00f6zellik, i\u015flemden ge\u00e7irilmi\u015f semente karb\u00fcr insertlerin bir \u00e7\u00f6kt\u00fcrme reaksiyon b\u00f6lmesine yerle\u015ftirilmesidir ve daha sonra H2, reaksiyon odas\u0131na TiCl4 ve metan\u0131 sokmak i\u00e7in bir ta\u015f\u0131y\u0131c\u0131 olarak kullan\u0131l\u0131r. Biriktirme reaksiyonu. Reaksiyon s\u0131cakl\u0131\u011f\u0131 kabaca yakla\u015f\u0131k 1000 \u00b0 C&#039;de kontrol edilir. Is\u0131tma y\u00f6ntemi neredeyse her zaman ayn\u0131 y\u00fcksek frekansl\u0131 ind\u00fcksiyonlu \u0131s\u0131tmad\u0131r ve biriktirme bas\u0131nc\u0131 \u00e7o\u011funlukla negatif bas\u0131n\u00e7t\u0131r. Her ne kadar kaliteli bir kaplama normal bas\u0131n\u00e7 alt\u0131nda biriktirilebilse de, negatif bas\u0131n\u00e7 biriktirme kullan\u0131m\u0131 daha verimlidir ve kaplama daha homojen ve yo\u011fundur. \u00d6zellikle biriktirme b\u0131\u00e7aklar\u0131n\u0131n say\u0131s\u0131 fazla oldu\u011funda, negatif bas\u0131n\u00e7 biriktirme kullanman\u0131n avantajlar\u0131 \u00f6zellikle \u00f6nemlidir.<\/div>\n<div>(3) Kaplama kal\u0131nl\u0131\u011f\u0131 TiC kaplaman\u0131n kal\u0131nl\u0131\u011f\u0131 yurti\u00e7inde ve yurtd\u0131\u015f\u0131nda \u00fcretilen kaplama ekleri i\u00e7in genellikle 5 ~ 8\u03bcm&#039;dir. TiN kaplaman\u0131n kal\u0131nl\u0131\u011f\u0131 8 ~ 12\u03bcm aras\u0131ndad\u0131r. (4) Kaplama matrisi kaplama performans\u0131 matris bile\u015fiminden b\u00fcy\u00fck \u00f6l\u00e7\u00fcde etkilenir, kapl\u0131 b\u0131\u00e7ak matrisi a\u015fa\u011f\u0131daki gereksinimleri kar\u015f\u0131lamal\u0131d\u0131r: 1 iyi toklu\u011fa ve plastik deformasyona kar\u015f\u0131 dirence sahiptir. 2 y\u00fcksek sertli\u011fe sahiptir. 3 Kimyasal bile\u015fimi kaplama malzemesiyle e\u015fle\u015fmeli ve kar\u015f\u0131l\u0131kl\u0131 yap\u0131\u015fma sa\u011flam olmal\u0131d\u0131r. Y\u00fcksek birikim s\u0131cakl\u0131klar\u0131nda 4 hasar g\u00f6rmez. Genle\u015fme katsay\u0131s\u0131 kaplama malzemesininkine benzer. 6 iyi bir \u0131s\u0131 iletkenli\u011fine sahiptir. \u00c7elik malzemeleri i\u015flerken WiC-TC-Co veya WC-TiC-TaC-Co ala\u015f\u0131mlar\u0131 se\u00e7ilmelidir; d\u00f6kme demir veya demir d\u0131\u015f\u0131 metalleri i\u015flerken WC-Co ala\u015f\u0131mlar\u0131 se\u00e7ilmelidir. Farkl\u0131 i\u015fleme malzemeleri, kaplama ala\u015f\u0131m matrisinin gereksinimleri de farkl\u0131d\u0131r, yani kaplaman\u0131n da ki\u015fiselle\u015ftirilmesi gerekti\u011fi, herhangi bir \u0131s\u0131l i\u015flem prosesi, etkinliklerini en \u00fcst d\u00fczeye \u00e7\u0131karmak i\u00e7in belirli ko\u015fullar alt\u0131nda oldu\u011fu s\u00fcrece her derde deva de\u011fildir.<\/div>\n<h2>5. \u00c7imentolu Karb\u00fcr\u00fcn Tak\u0131m ve Kal\u0131p \u00dcretiminde Uygulanmas\u0131<\/h2>\n<div>(1) Kesme aletleri alan\u0131nda, \u00e7imentolu karb\u00fcr, 800-1000 \u00b0 C&#039;lik y\u00fcksek s\u0131cakl\u0131klarda bile m\u00fckemmel kesme performans\u0131n\u0131 korur. Y\u00fcksek s\u0131cakl\u0131klarda h\u0131zl\u0131 kesim i\u00e7in uygundur ve ekonomik verimlili\u011fi art\u0131rmak i\u00e7in pratik \u00f6neme sahiptir. Bu nedenle, yava\u015f yava\u015f y\u00fcksek h\u0131zl\u0131 tak\u0131m \u00e7eliklerinin yerini almaktad\u0131r. Aletler yap\u0131n. 2017 y\u0131l\u0131nda, sadece tornalarda, planyalarda, delme b\u0131\u00e7aklar\u0131nda, \u00fc\u00e7 b\u0131\u00e7akl\u0131 kesiciler, kal\u0131p kesiciler ve parmak frezelerde de\u011fil, ayn\u0131 zamanda ak\u0131ll\u0131 \u00fcretim ve end\u00fcstriyel 4.0&#039;\u0131n s\u00fcrekli tan\u0131t\u0131m\u0131 ile yayg\u0131n olarak kullan\u0131lmaktad\u0131r. Daha geni\u015f, gelece\u011fe bakmak Tak\u0131m malzemesi \u015f\u00fcphesiz sert ala\u015f\u0131mlar\u0131n d\u00fcnyas\u0131d\u0131r.<\/div>\n<div>(2) Kal\u0131plar alan\u0131nda, \u00e7e\u015fitli tel \u00e7ekme kal\u0131b\u0131 ve tel \u00e7ekme kal\u0131b\u0131 temel olarak \u00e7imentolu karb\u00fcrden yap\u0131l\u0131r. Fermuar di\u015fleri yapmak i\u00e7in a\u015famal\u0131 kal\u0131p, b\u00fcy\u00fck \u00e7apl\u0131 \u00e7ekme kal\u0131plar\u0131 ve YG20C sert kal\u0131plar\u0131 yapmak i\u00e7in YG8 ve YG15 sert ala\u015f\u0131mlar\u0131n\u0131 kullan\u0131r. \u00c7ok konumlu progresif kal\u0131p i\u00e7in ala\u015f\u0131mlar. Manyetik olmayan mod genellikle YG15 ve YG20 \u00e7imentolu karb\u00fcrden yap\u0131l\u0131r. YG8 azot iyon implante edilmi\u015f tel \u00e7ekme kal\u0131b\u0131n\u0131n hizmet \u00f6mr\u00fc iki kattan fazlad\u0131r. K\u0131sacas\u0131, \u00e7imentolu karb\u00fcr\u00fcn kal\u0131plara uygulanmas\u0131 gittik\u00e7e yayg\u0131nla\u015fmaktad\u0131r. Ayr\u0131ca gage ve di\u011fer alet end\u00fcstrilerinde kullan\u0131l\u0131r ve ayr\u0131nt\u0131l\u0131 olarak a\u00e7\u0131klanmayacakt\u0131r.<\/div>\n<h2>6. Sonu\u00e7<\/h2>\n<div>Sert ala\u015f\u0131m\u0131n uygun \u0131s\u0131l i\u015fleminden sonra, biraz sertli\u011fi art\u0131rabilir, ancak daha uzun \u0131s\u0131l i\u015flem s\u00fcresini dikkate alarak ve b\u00fck\u00fclme mukavemetine zarar vererek, \u0131s\u0131l i\u015flemin belirli bir \u00f6zg\u00fcll\u00fck derecesi olmal\u0131d\u0131r. Y\u00fczey kaplamas\u0131, \u00e7imentolu karb\u00fcr kullan\u0131m\u0131 i\u00e7in yeni yolu g\u00fc\u00e7lendirir ve kaplama substrat\u0131, malzemesi, i\u015flemi ve kal\u0131nl\u0131\u011f\u0131 da ki\u015fiselle\u015ftirilmelidir.<\/div>\n<\/div>\n<\/div>\n<p><!-- .vgblk-rw-wrapper --><\/p>","protected":false},"excerpt":{"rendered":"<p>Cemented carbide(hardmetal) is a general term for alloys composed of carbides, nitrides, borides, or silicides of high melting point metals (W, Mo, Ti, V, Ta, etc.). Divided into two major categories of casting and sintering. The cast alloy has high brittleness and low toughness, and has little practical application value. Widely used are sintered alloys,&#8230;<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[79],"tags":[],"jetpack_featured_media_url":"","jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/posts\/1857"}],"collection":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/comments?post=1857"}],"version-history":[{"count":0,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/posts\/1857\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/media?parent=1857"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/categories?post=1857"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/tags?post=1857"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}