{"id":3465,"date":"2019-04-27T02:28:21","date_gmt":"2019-04-27T02:28:21","guid":{"rendered":"https:\/\/www.mcctcarbide.com\/?p=3465"},"modified":"2020-05-06T05:13:28","modified_gmt":"2020-05-06T05:13:28","slug":"%ef%bb%bfwhen-should-thread-milling-process-is-preferred-over-taps","status":"publish","type":"post","link":"https:\/\/www.meetyoucarbide.com\/tr\/dis-dis-freze-islemi-tercih-edilir-olmali-olmali-dis-kilavuzlar\/","title":{"rendered":"K\u0131lavuz \u00e7ekme yerine di\u015f frezeleme i\u015flemi ne zaman tercih edilmelidir?"},"content":{"rendered":"
\n

\u0130plik frezeleme i\u00e7in cnc program\u0131n\u0131n patlamas\u0131, \u00f6zellikle 3 eksenli ba\u011flant\u0131 CNC i\u015fleme merkezinin geli\u015fmesiyle birlikte, \u015fimdi CNC iplik frezeleme i\u015flemi yava\u015f yava\u015f mekanik i\u015fleme end\u00fcstrisinden geni\u015f kabul g\u00f6r\u00fcyor.   <\/p>\n\n\n\n

Ayr\u0131ca, bilindi\u011fi gibi di\u015fler, di\u015f \u00e7ekme i\u015fleminin di\u015f frezelemesine en \u00e7ok benzedi\u011fi bilinen geleneksel di\u015f a\u00e7ma y\u00f6ntemlerimizle elde edilebilir. \u00c7\u00fcnk\u00fc ikisi de tak\u0131mlar ve i\u015f par\u00e7as\u0131 aras\u0131nda g\u00f6receli bir d\u00f6nme hareketi ile di\u015fler olu\u015fturacaklard\u0131r. Peki farkl\u0131 \u00e7al\u0131\u015fma ko\u015fullar\u0131yla kar\u015f\u0131la\u015ft\u0131klar\u0131nda onlardan uygun bir yol nas\u0131l se\u00e7ilir? \u0130\u015fte tam olarak ne olduklar\u0131n\u0131 ve neyin iyi olduklar\u0131n\u0131 anlatan rehber.<\/p>\n\n\n\n

\"\"<\/figure>\n\n\n\n

CNC di\u015f frezeleme uygulama ko\u015fulu:<\/h4>\n\n\n\n

1. \u00dc\u00e7 eksenli ba\u011flant\u0131 (veya \u00fcst\u00fc) i\u015fleme merkezi<\/p>\n\n\n\n

2. Di\u015f uzunlu\u011fu tak\u0131m\u0131n kesme kenar\u0131n\u0131n 3 kat\u0131n\u0131 ge\u00e7miyor<\/p>\n\n\n\n

\"\"<\/figure>\n\n\n\n

CNC di\u015f frezeleme avantaj\u0131<\/strong><\/h4>\n\n\n\n

1. Bir iplik frezeleme kesici, farkl\u0131 \u00e7aplarda ve ayn\u0131 \u015fekildeki di\u015fleri i\u015fleyebilir.<\/p>\n\n\n\n

\u00d6rne\u011fin, M15x1.0, M18x1.0, M20x1.0 di\u015fleri, tak\u0131m say\u0131s\u0131n\u0131 azaltan, tak\u0131m de\u011fi\u015ftirme s\u00fcresini koruyan, verimlili\u011fi art\u0131ran ve tak\u0131m y\u00f6netimini kolayla\u015ft\u0131ran bir iplik frezeleme kesici ile enterpolasyon yar\u0131\u00e7ap\u0131n\u0131 de\u011fi\u015ftirerek i\u015flenir.<\/p>\n\n\n\n

2. \u0130plik do\u011frulu\u011fu ve biti\u015fi geli\u015ftirildi.<\/p>\n\n\n\n

Di\u015f frezeleme, tak\u0131m\u0131n y\u00fcksek h\u0131zl\u0131 d\u00f6n\u00fc\u015f\u00fc ve i\u015f mili enterpolasyonu ile yap\u0131l\u0131r. Kesme y\u00f6ntemi frezeleme, kesme h\u0131z\u0131 y\u00fcksek ve i\u015flenmi\u015f iplik g\u00fczel; kademe kesme h\u0131z\u0131 d\u00fc\u015f\u00fckt\u00fcr ve tala\u015f uzundur, bu da i\u00e7 delik y\u00fczeyine kolayca zarar verir.<\/p>\n\n\n\n

3. \u0130\u00e7 di\u015f bo\u015faltma uygundur.<\/p>\n\n\n\n

Freze ipli\u011fi tala\u015f k\u0131rmaya aittir, tala\u015f k\u0131sad\u0131r ve i\u015fleme arac\u0131n\u0131n \u00e7ap\u0131 i\u015fleme di\u015fi deli\u011finden daha k\u00fc\u00e7\u00fckt\u00fcr, bu nedenle tala\u015f kald\u0131rma p\u00fcr\u00fczs\u00fczd\u00fcr; musluk s\u00fcrekli kesim yaparken, tala\u015f uzun ve tala\u015f\u0131n \u00e7ap\u0131 i\u015fleme deli\u011fi kadar b\u00fcy\u00fck oldu\u011fundan tala\u015f kald\u0131r\u0131lmas\u0131 zordur.<\/p>\n\n\n\n

4. Bir musluk kullan\u0131rsan\u0131z, elbette k\u0131r\u0131lan dal\u0131 k\u0131rmak i\u00e7in elektrik k\u0131v\u0131lc\u0131m\u0131n\u0131 kullanabilirsiniz, ancak i\u015flem \u00e7ok karma\u015f\u0131k olacakt\u0131r ve par\u00e7aya zarar veriliyorsa, k\u00fc\u00e7\u00fck nedeniyle kaybolacakt\u0131r.<\/p>\n\n\n\n

E\u011fer bir iplik frezeleme kesici kullan\u0131l\u0131rsa, her \u015feyden \u00f6nce, kuvvet k\u00fc\u00e7\u00fck oldu\u011fundan, k\u0131r\u0131lmas\u0131 kolay de\u011fildir; k\u0131r\u0131lm\u0131\u015f olsa bile, i\u015fleme deli\u011fi \u00e7ap\u0131 tak\u0131m \u00e7ap\u0131ndan daha b\u00fcy\u00fck oldu\u011fu i\u00e7in, kol kolayca \u00e7\u0131kar\u0131labilir. \u00dcr\u00fcn verimi a\u00e7\u0131s\u0131ndan, iplik frezeleme musluklardan \u00e7ok daha y\u00fcksektir.<\/p>\n\n\n\n

5. Yap\u0131\u015fkan cips olu\u015fturmak kolay de\u011fildir.<\/p>\n\n\n\n

Daha yumu\u015fak malzemeler i\u00e7in, i\u015fleme s\u0131ras\u0131nda yap\u0131\u015fkan tala\u015f \u00fcretmek kolayd\u0131r, ancak iplik frezeleme y\u00fcksek h\u0131zda ve tala\u015f k\u0131rmada d\u00f6ner. Musluk kesme h\u0131z\u0131 d\u00fc\u015f\u00fckt\u00fcr ve yap\u0131\u015fkan di\u015flere neden olmas\u0131 kolay olan tam iplik ve i\u015flenmi\u015f y\u00fczey hareket eder.<\/p>\n\n\n\n

6. Makine g\u00fcc\u00fcn\u00fcn d\u00fc\u015f\u00fck olmas\u0131 gerekir.<\/p>\n\n\n\n

7. \u0130plik frezeleme tala\u015f k\u0131rma oldu\u011fundan, tak\u0131m k\u0131smen temas ettirilir, kesme kuvveti k\u00fc\u00e7\u00fckt\u00fcr ve k\u0131lavuz tam di\u015f temas\u0131d\u0131r, kuvvet b\u00fcy\u00fckt\u00fcr ve makine b\u00fcy\u00fck bir g\u00fc\u00e7 gerektirir.<\/p>\n\n\n\n

8. Tak\u0131m k\u0131r\u0131lmas\u0131 kolayd\u0131r.<\/p>\n\n\n\n

\u0130lk olarak, iplik frezeleme tak\u0131m\u0131 k\u00fc\u00e7\u00fck bir kuvvete sahiptir ve nadiren k\u0131r\u0131l\u0131r. Bu ger\u00e7ekle\u015firse, i\u015fleme a\u00e7\u0131kl\u0131\u011f\u0131 kesiciden daha b\u00fcy\u00fck oldu\u011fu i\u00e7in, k\u0131r\u0131k k\u0131sm\u0131n \u00e7\u0131kar\u0131lmas\u0131 kolayd\u0131r; ve musluk b\u00fcy\u00fck bir kuvvete maruz kal\u0131r, tala\u015f kald\u0131rma p\u00fcr\u00fczs\u00fcz de\u011fildir ve k\u0131r\u0131lmas\u0131 kolay ve k\u0131r\u0131ld\u0131ktan sonra b\u00fcy\u00fck delik. Ta\u015f\u0131nmas\u0131 biraz daha kolay ve k\u00fc\u00e7\u00fck bir delik varsa, \u00e7ok zahmetli:<\/p>\n\n\n\n

a. S\u0131radan di\u015fleri i\u015flerken di\u015f frezeleme, par\u00e7a ba\u015f\u0131na maliyet g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda maliyet etkin de\u011fildir. S\u0131radan iplikler, genel bir sertli\u011fi <50 HRC ve \u00e7ap\u0131 <38 mm olan iplikler olarak s\u0131n\u0131fland\u0131r\u0131l\u0131r, ancak bu a\u00e7\u0131k bir b\u00f6lme \u00e7izgisi de\u011fildir. S\u0131radan musluklar genellikle y\u00fcksek h\u0131zl\u0131 \u00e7elik malzemelerdir, piyasa fiyat\u0131 onlarca dolar, ancak iplik frezeleme b\u0131\u00e7a\u011f\u0131 fiyat\u0131n\u0131n 10 kat\u0131ndan fazlad\u0131r ve tek bir par\u00e7an\u0131n \u00f6mr\u00fc 10 kattan fazla olamaz.<\/p>\n\n\n\n

b. En boy oran\u0131 \u00e7ok b\u00fcy\u00fck olamaz ve genellikle L \/ D <3 gerektirir. \u0130plik frezeleme kesicisi tek tarafl\u0131 bir kuvvete sahip oldu\u011fundan, uzun \u00e7ap oran\u0131 iplik \u00e7ok uzun oldu\u011funda ve konik kolayca k\u0131r\u0131ld\u0131\u011f\u0131nda koniklik \u00fcretecektir.<\/p>\n\n\n\n

uygulama <\/strong>CNC di\u015f frezeleme<\/h4>\n\n\n\n

1. Y\u00fcksek sert malzeme i\u015fleme (sertlik> 50HRC), iplik frezeleme i\u00e7in uygundur, \u00e7\u00fcnk\u00fc freze tala\u015f k\u0131rma, yerel kontak arac\u0131 k\u00fc\u00e7\u00fckt\u00fcr ve b\u0131\u00e7ak \u00e7imentolu karb\u00fcrden yap\u0131lm\u0131\u015ft\u0131r, bu nedenle a\u015f\u0131nma k\u00fc\u00e7\u00fckt\u00fcr ve hizmet \u00f6mr\u00fc uzundur ; Genel y\u00fcksek h\u0131zl\u0131 \u00e7elik tel koni, kat\u0131 karb\u00fcr musluklar\u0131n kullan\u0131m\u0131 gibi hi\u00e7bir \u015fekilde i\u015flenemez, fiyat ucuz de\u011fildir ve iplik freze kesicilerinin fiyat\u0131 benzerdir. Mevcut i\u015fleme tecr\u00fcbemize g\u00f6re, iplik frezeleme verimlili\u011fi ve ekonomisi musluklardan kesinlikle daha y\u00fcksektir.<\/p>\n\n\n\n

2. Kompozit delik (pahl\u0131) \u0130\u015fleme, di\u015f frezeleme i\u00e7in de uygundur. Di\u015f frezeleme kesicisinin di\u015f ve pah k\u0131rmaya entegre edilebilen bir\u00e7ok i\u015flevi vard\u0131r.<\/p>\n\n\n\n

3. ince duvar i\u015fleme, iplik freze i\u00e7in uygun, iplik freze kesici i\u015fleme kuvveti k\u00fc\u00e7\u00fck, bu y\u00fczden deformasyon k\u00fc\u00e7\u00fck. Ek olarak, alt delik d\u00fcz yap\u0131labilir ve iplik tabana yak\u0131n olabilir, bu nedenle gerekli alan k\u00fc\u00e7\u00fckt\u00fcr.<\/p>\n\n\n\n

4. y\u00fcksek iplik hassasiyeti ile i\u015fleme i\u00e7in, iplik freze y\u00fcksek iplik h\u0131z\u0131, iyi tala\u015f kald\u0131rma, y\u00fcksek iplik hassasiyeti ve y\u00fcksek bitirmek vard\u0131r, ve iplik frezeleme i\u00e7in daha uygundur.<\/p>\n\n\n\n

5. Yumu\u015fak malzeme, titanyum ala\u015f\u0131m\u0131 i\u015fleme, iplik frezeleme i\u00e7in uygun, \u00e7\u00fcnk\u00fc iplik frezeleme kesici yap\u0131\u015fkan enkaz \u00fcretmek kolay de\u011fildir.<\/p>\n\n\n\n

Karars\u0131z kesim i\u00e7in, iplik frezeleme kesicisi bu ko\u015fulun i\u015flenmesine tamamen adapte olabilir, \u00e7\u00fcnk\u00fc kesme prensibinin kendisi aral\u0131kl\u0131 frezelemedir.<\/p>\n\n\n\n

\"\"<\/figure>\n\n\n\n

\u00f6zet<\/h4>\n\n\n\n

1. kal\u0131p imalat\u0131. Kal\u0131p hassas makinelerdir ve \u00fcretim maliyeti y\u00fcksektir. Bu nedenle, do\u011fru delik aral\u0131\u011f\u0131 ve tam di\u015f profili sa\u011flamak i\u00e7in, b\u00fcy\u00fck kalitedeki iplik i\u015f par\u00e7as\u0131n\u0131n kalitesini sa\u011flamak i\u00e7in i\u015flenir.<\/p>\n\n\n\n

2. D\u00f6nmeyen veya asimetrik par\u00e7alar Par\u00e7alar\u0131n asimetrik \u015fekli nedeniyle, iplik tornalama y\u00f6nteminde kar\u015f\u0131la\u015f\u0131lan ilk zorluk kelep\u00e7edir ve i\u015flemenin hassasiyeti garanti edilebilir. 3, b\u00fcy\u00fck \u00f6\u011frenci \u00e7ap\u0131 ve kesintili kesme.<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

With the booming development of cnc program for thread milling, especially the advent of 3-axis linkage CNC machining center, now CNC thread milling process is gradually gaining wide acceptance from mechanical processing industry.   Besides, threads, as it\u2019s commonly known, can be obtained by our familiar traditional thread-making methods, among which tapping is the most…<\/p>","protected":false},"author":2,"featured_media":19336,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[92],"tags":[],"jetpack_featured_media_url":"https:\/\/www.meetyoucarbide.com\/wp-content\/uploads\/2019\/04\/1.png","jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/posts\/3465"}],"collection":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/comments?post=3465"}],"version-history":[{"count":0,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/posts\/3465\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/media\/19336"}],"wp:attachment":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/media?parent=3465"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/categories?post=3465"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/tags?post=3465"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}